Carton Flow Rack in Lake Mary, Florida

Lane width should allow a package to travel without letting it turn sideways. Adjustable dividers separate adjacent SKUs, while the roller arrangement supports the actual carton base or tote runners. Test representative light and heavy packages; outside dimensions alone do not show whether a soft carton will move consistently.

A case flow rack can occupy lower levels of compatible pallet rack bays, leaving reserve inventory above where the approved arrangement allows. Our carton-flow product notes explain the basic approach. Verify beam connections, frame loading and attachment details before accepting an existing bay for conversion.

Component tote bases

Check molded feet, ribs and any recesses underneath reusable totes. The rolling surface must support them throughout travel, including the transition to the picking position. Include empty and fully loaded examples in testing.

Readable stock addresses

Put labels where pickers can read them without moving the front container. Keep adjacent part numbers visibly separated, and give held or unapproved stock a location outside the active flow lanes.

Reach at the pick face

Set picking levels from container height, hand access and the weight being lifted. Faster-moving parts belong within comfortable reach; adding another shelf is not useful if it makes ordinary picks awkward.

Refill quantities

Calculate lane depth from expected picks between replenishment rounds. Carrying more units in each lane reduces the number of separate stock lines that fit across a bay, so balance depth against assortment.

Share case dimensions, loaded tote weights, order-line activity and photographs of any rack proposed for reuse as a supporting structure. We also need aisle measurements and the lowest overhead obstruction like lights or ductwork. These details establish the working envelope before equipment selection.

Installation uses experienced installation crews we schedule and manage, with the supporting structure anchored to the floor. Plan a temporary picking location for affected stock while each area is assembled. At turnover, demonstrate rear loading, stock identification and how to remove an unsuitable package from service.

Keep reserve handling distinct: pallet movement in Lake Mary addresses whole-pallet FIFO, while Lake Mary pushback options use same-face pallet storage. Neither provides the small-container presentation needed at a hand-picking station.

Lake Mary carton flow rack for parts distribution

Operations We Rack Around Here

Nearby areas we work in regularly include the Colonial TownPark area, the Rinehart Road corridor, International Parkway.